how to use decoy molds

In yet another preferred embodiment of the invention, and referring now specifically to FIG. Can finish with burlap or sawdust for extra durability and texture. While the second coat of wax is drying on mold model 15, a mixture of clear, polymerizable casting resin, liquid styrene and atomized aluminum powder is prepared for application to mold model 15. 1 was here. & Terms of Use. Referring now to FIGS. Then, with a mallet tap the aluminum mold to loosen the foam. Diver,mallard,snow goose floaters.I have back ground in EPS foam and I know a few people in the industry. generation, <- Previous Patent (Lettering kit and al...). Take one of the mold halves on the palm of your off hand. Referring now specifically to FIGS. 5 is a perspective view of the mold and mold model illustrated in FIGS. My job when we made the was to prep the mold, I would sit at a table and paint the inside of the mold with corn oil and take a small scoop of raw bead and coat the mold, it seamed to make a hard shell on the heads. Decoy Unlimited 6 body mold and 2 head mold. Referring now to FIGS. Referring now to FIGS. The second layer of resin mixture is then covered with a layer of fiberglass cloth mat and the cloth is pressed into the mixture. Pre-Owned. It will also be appreciated by the skilled artesian that various compositions of urethane and styrene mixtures can be used to create decoys according to the teachings of this invention. I don't know why I do that, it may have been suggested to do so. If you need to make a series of masks, fiberglass can be an ideal construction material. The exposed side of mold model 15 is then waxed, and the wax is allowed to dry, after which a second coating of wax is placed on the model. © 2004-2021 FreePatentsOnline.com. Expansion of the foam provides sufficient heating of decoy mold 1 to facilitate subsequent decoy formation. 1. The matching first head segment 7 and second head segment 8 define an internal head cavity 13, and an optional pour aperture 14 is provided in first head segment 7 and second head segment 8 to provide access to head cavity 13. Free shipping on many items | Browse your favorite brands | affordable prices. After these ingredients are thoroughly mixed, the resin mixture is poured over the waxed half of the mold model 15, spread evenly, and allowed to dry and cool to room temperature. 2 is a perspective view of the mold illustrating the matching body segments and the cavity segment in functional position on one of the body segments; FIG. Decoys, various molds for manufacturing decoys, and procedures for making such molds have long been known in the art, particularly in the manufacture of such game bird decoys as ducks, geese and turkeys. A mixture of casting resin, styrene, atomized aluminum and catalyst is prepared as described above, and is placed in the drilled hole to form a hard surface or neck seat 30, for matching with neck pin 27 to prevent decoy head 32 from loosening on decoy neck 26 with repeated use. 7 and 8 with the legs in functional position and the head in stored configuration inside the body cavity; and. The decoy head is molded by use of a first head segment 7 and a matching second head segment 8 in the same manner as first body segment 2 and second body segment 3. WTB decoy anchors or mold. It will be appreciated by those skilled in the art that first head segment 7 and second head segment 8 are formed from casting resin in similar fashion to first body segment 2 and second body segment 3, as described above. Decoys Unlimited made molds back in the 70's for guys to make their own decoys. eps only) Search"making foam decoys" on … Joined Feb 3, 2018 Messages 3,394 Location In the middle. In another preferred embodiment the wax used to coat mold model 15 to prevent the mold-forming casting mixture from sticking is wax sold under the "Johnson" trademark, and the wax is warmed to permit easier application and effect a more homogeneous coating. We piped it into my buddies gas line going to his home furnace. When mold model 15 is complete as to all desired specifications and details, a dam line 19 is positioned on mold model 15 dividing mold model 15 approximately in half longitudinally with the dam line 19 skirting model cavity 18, and half of the model is buried in sand up to dam line 19. 7 with the legs removed, and more particularly illustrating the body cavity therein; FIG. One hunter has made a homemade predator decoy for less than $20. 1,157,627 to A. Koyen, et al discloses a duck decoy having a hollow cavity in the body for insertion of the head when the head is removed for transportation purposes. 6. He has been with in in the duck blind since he could walk and he shot his first duck when he was 8, it's just one more thing I would like to pass on. Trial and error required until precise) Body molds usually"cured" just like a cast iron skillet: bake for 1 hour at 350 degrees covered in corn oil. A procedure and technique for building a mold for forming decoys of expanded foam material which includes mixing a polymerizable casting resin material with an appropriate hardner or catalyst, atomized aluminum, and liquid styrene, and applying this mixture in discrete layers on a prefabricated mold model having the desired shape and surface characteristics for the decoy to be produced, to create a pair of body segments, head segments and a cavity segment for the molding of expanded foam decoys. Most o… A third quantity of the casting resin mixture is then prepared and poured over the glass cloth mat and first two resin layers, and is allowed to dry and again cool to room temperature. Duck Decoy Molds for Sculpting. Yes I agree the bills are the weakest part and we also used a nail in the bill. A stopper is then placed in pour aperture 14 to seal decoy mold 1. This mechanism is usually a large bolt that can be turned into the mold in order to push the finished product out of the mold. How to Make a Duck Decoy Mold Step 1. Still have 4 of the ones we made in my collection. It will be appreciated by those skilled in the art that a key ingredient in the casting resin mixture is the atomized aluminum powder, which powder not only lends strength to the mixture by dispersing in the polymerized mold, but also serves to provide a heat sink for retention of heat generated during the expansion of the polyurethane in order to facilitate quick release of a decoy 21 from decoy mold 1 after the urethane mixture has expanded. It has surprisingly been found that each application of the casting resin mixture must be allowed to dry and cool to room temperature prior to application of the next successive coating in order to prevent decoy mold 1 from warping in use. Fowl Weather Decoy Molds sent not only the t-shirts and head mold that they offered, but included a puddler mold too! Now the lucky patron who takes this home from the dinner can pump out foamer puddle duck decoys to hunt over for years! Life Size Bodies $ 73.00 – $ 79.00. I'm looking for 2-4 ounce decoy anchors or the mould with which to cast them. The decoy molds are created custom to fit your needs. We … Used the boiling method, in a 55 gal drum, 4 molds at a time with a livestock, gas, tank heater as a burner. Here you can find the latest products in different kinds of crow decoy molds. To find out more, including how to control cookies, see here: Cookie Policy %d bloggers like this: Accordingly, having described my invention with We tried all the others before we set out to formulate our own. Insert a nail with the flared head to the inside of the bulk of the head. NOTICE: Do-it is working hard to ensure a safe and timely delivery of your orders. making are own Styrofoam decoys. For example, U.S. Pat. A three part series on how to make a duck decoy weight mold.Check out VIMEO.COM for my lathe video courses. We encourage you to direct any questions you may have, by email … 5 of the drawings, the casting resin mixture may be applied by means of a paint brush 35 in order to evenly coat mold model 15 with the resin mixture. I agree with denny. C $31.76. Our GLUE makes the difference... Make your efforts last....use Aero Ure-Glue. A first coat of casting resin mixture of poured in model cavity 18 and in the area between model legs 17, and is allowed to dry and cool to room temperature. There are two different levels of fill in each cavity. I use to teach making decoys in my plastics class, I still have a couple we made and painted. A procedure and technique for constructing the body and cavity segments of the decoy which includes carving a mold model in selected detail to a desired shape and shaping the body and head segments and the cavity portion of the mold over the model in multiple layers of polymerized material and fiberglass mat to create a mold of exceptional strength, detail and release characteristics which can be used to form and shape multiple decoys without failure or warp. Set the molds aside overnight to let the foam dry. Privacy Policy An added tip is that if you are someone knows his way around painting up mallard decoys. Used back in 70s to make EPS styrofoam decoys for hunting. I am thinking of trying my hand at foam decoy molding,looking for molds. For Sale=====5 original Decoys unlimited goose floater molds. Here at Fowl Weather Decoy Molds, we make duck and goose decoy molds for hunters to make their own decoys. First body segment 2 and second body segment 3 register and fit together in close tolerance along match face 11 formed in the periphery of both body segments. 1, 2 and 6 of the drawings, the decoy of this invention is formed by use of a decoy mold, generally illustrated by reference numeral 1, and includes a first body segment 2, a second body segment 3, and a cavity mold segment 4, as illustrated in FIG.

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